Features
 
 
Overview
 
    KB Products Service

KB service currently provides printed eutectic (63Sn/37Pb), high lead (90/10), low alpha (< 0.02 cph/cm2) eutectic solder bumping on 6” and 8” silicon wafers. The capacity will be 30000 pcs/month by the end of 2001. The fine-pitch capability of printed eutectic solder bumping is 160um for area array and 150um for peripheral type of devices.

To improve joint reliability and process yield of the wafer bumping on very fine peripheral bond pad, the redistribution process is needed. Redistribution technology, which allows the re-layout of the interconnection from the locations of peripheral bond pads to new area pad array without changing the die design. This method widens the very fine pad pitch, and allows wider under bump metallurgy (UBM) for larger bumps. The advantages are extended thermal cycle fatigue life, better underfill flow, and greater tolerance of board flatness variation. ASEs redistribution process will be in service by 2001 Q3.

Other bumping processes, like the electroplated Au bumping which are targeted at the LCD drivers by tape automated bonding (TAB) or tape carrier package (TCP), will be ready in 2001 Q3.
 
Packaging Capability

 
  Wafer Bumping Outgoing Criteria
    Test item Condition Sample size Criteria
    Bump height Optical Microscope (500X) or
Bump Height Scanner
25bumps/wafer
5 wafers/lotX3
Bump height?5um
    Shear strength Blade 25 um height &
Shear speed 175 um/sec
5 bumps/wafer
5 wafers/lotX3
> 2g / (mil2 of UBM area)
    Void detection X-ray Photography 250 bumps/wafer
2 wafers/lotX3
All voids must be
30% smaller than
bump diameter for
eutectic solder bump
    Final inspection Automatic Inspection
Tool & Microscope (50X)
100%inspection
(August tool) Manual
Sample Inspection
Following ASE
Workmanship Standard
   

 

 

 
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